Vulcan XH558

Production Process for the Vulcan XH558

The Vulcan XH558, an iconic example of British aerospace engineering at its world-beating best and a design that made British aviation technology the envy of the world. Indeed, the Vulcan bomber was one of the most innovative British aircraft of the Cold War period, armed with nuclear weapons and capable of conventional bombing. The Avro Vulcan XH558 was the very last of the 136 Vulcans built to take air, operated by the Vulcan of the Sky trust and flown by a decade long-quest of a dedicated team of volunteers and RAF-trained engineers. Returning one of these four-engined bombers to the skies was one of the most complex aircraft preservation projects undertaken anywhere in the world, involving years of fundraising, logistical nightmares and many thousands of man hours of meticulous work.

XH558 now resides in Doncaster, where the public are able to visit and be inspired by the aircraft that was at the very edge of aviation technology of the time. With rolls-royce olympus turbojet engines – the forefathers of the giant turbines that powered the concorde – this British aviation has been the basis of every modern turbojet engine since!

But, you can now own your own slice of aviation history…

Aviation Cufflink Production Process and Design of the Vulcan XH558

Thanks to our partnership with the Vulcan to the Sky Trust, we were able to produce beautiful aviation cufflinks cast from melted down parts reclaimed from this historic aircraft. By combining our skill in the field of design and production, together with the unparalleled expertise and knowledge of the Vulcan to the Sky Trust, we were able to create a finely-crafted 3D rendering of Vulcan XH558.

After initial design work and the creation of a high-resolution mould, we then melt down suitable components reclaimed from the aircraft and re-cast them into single-piece cufflinks. With the material authenticated and isolated at each stage of manufacture, the provenance of the metal is maintained throughout.
With the products cast using the lost wax investment method, the items could then be hand-finished by our master craftsmen. Finally, our Avro Vulcan cufflinks were packaged in a deluxe gift set that included added extras particular to this aircraft. For example, each Vulcan cufflink came wrapped in part of the brake parachute from Vulcan XH558 and was supplied with a certificate of authenticity, data book and even a hand-sewn ‘panther head’ storage bag made from official NOMEXTM flying suit material.

With no financial investment, the Vulcan to the Sky Trust was able to monetise surplus components and in doing so has helped create a beautiful and inherently premium aviation cufflink product that will both delight customers and generate royalties and awareness to support preservation work into the future.